SMT Fan Motor Stator Coil Slot Winding Lacing Machine PLC programming

Stator End Turns Head Lacing Machine with Vertical Structure SMT - DB100

This lacing machine is consist of machine body, needle, nozzle rotating part, needle fore and back movement, nozzle swing part, needle up and down movement part, stator indexing part, thread feeding,thread cutting part. It has a mechanical cam operated drive system to keep a perfect phasing of the needle movement during the lacing cycle. Machine is controlled by PLC, different stator slot configurations can be set in the touch screen, like the lacing type, like slot by slot lacing, intercal lacing, and fancy lacing. During machine operation, operator only need to load and unload the stators.

(1) Main Technical Parameters

(2) Brief Introduction of Machine

Stator Coil Head Lacing Macine is used for fixing the coil head to avoid being scattered after forming.

This kind of lacing machine, Stator Head Lacing Machine, is with only one lacing needle and lacing stator head one by one side, which is simpler than other lacing machines. It's mainly suitable for smaller stators production and stator production with small output.

It also has higher qualification rate: primary qualification rate ≥98.5%, after rework, the rate ≥99.5%.

Operators need to stand when operating and start by both hands to ensure safety.

(3) Main Characteristics

1. Loading stator vertically;

2. PLC programming;

3. Single-needle and single-side automatic lacing;

4. Needle transposition and hooking are controlled by servo system;

5. Spindle adopts frequency speed control;

6. Slot by slot lacing, interval lacing, and fancy lacing could be achieved by setting in human-machine interface;

7. Especially apply to multi sizes, low output or more lead stator winding lacing.

With single needle, it is suitable for production of different stators with small output.

(4) OEM/ODM

The company mainly produces machinery and equipment for motor production. Our products are mainly automatic winding machine, slot insulation machine, coil head lacing machine, coil inserting machine, forming machine and insulaiton forming machine, etc. Products and manufacturing are as customer's request. During warranty period, 1 year after delivery, our engineers will provide technical support for free. Besides, overseas after-service is available.

We are in a safe, professional and efficient service concept of "wisdom and humanity towards the direction of development, technology and the world simultaneously with the progress", to meet different needs of customers to create a brilliant career.

(5) Production Line Profile

With good service, professional team and reliable quality, SMT provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.

(6) Company Profile - Suzhou Smart motor Equipment Manufacturing Co.,Ltd

Suzhou Smart motor Equipment Manufacturing Co.,Ltd is one of high-tech key enterprises which is specialize in R&D, manufacturing and selling equipments for motor production in China as well as exporting to the world. The company now has nearly 150 employees, including more than 30 engineers and technicians, with the building area about 20,000 square meters and a hundred sets of advanced production and test equipments.

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SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd. is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers. We,Suzhou Smart Motor Equipment Manufacturing Co., Ltd. has two main business divisions. The first division is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature ,stator production, and the motor assembly line, The second division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

Located in Suzhou, a beautiful city of industry, commerce heart in Yangtze River Delta, Smart is specialized in the R&D, manufacturing and sales of induction motor machinery. Our machines produced in Suzhou factory are mainly applied to induction motors such as washing machine motor, air conditioner motor, pump motor, coil motor, three-phase motor, fan motor and compressor motor, etc.

Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

Our Machine Production Process,Our motor stator production line is widely used in the manufacturing of many kinds of motor stators. This stator production line includes several machines, such as paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, and forming machine. Each machine in this stator production line is stand-alone, meanwhile, it can also be connected with conveyor.