
Continuouse High Pressure Spray Sponge Production Line for Mattress and Pillow
The ZHF-2017 Horizontal Continuously foam production line is an automatic continous foaming machine for producing flexible polyurethane foam used in furniture,shoe material,packing,electron,garment and transportation industrial.it's the ideal production equipment for large-scale foaming.
We use the siemens invertor/motor and U.S. viking pump and some good spare parts that good for make the flexible foam. The density we can make is from D8-D100 and we can add abt 50% of the lime powder during density above D23.
Main technique specification:
Dimension | Total length 35m×Total width 4m×Total Height 3m |
Foaming material Group | 13 groups, man-machine interface, both manual and automatically computer control |
Foaming width | 980mm~2250mm |
Foaming height | Max 1200mm |
Foaming density | 8Kg/m³~100kg/m³ |
Foaming speed | 2000r/min~7000r/min |
Max total output | 300kg/min |
Material spraying way | ① The way of down sprayer head (upper, down, front, back can be adjusted) ② the way of trough overflow pipe. |
Controlling way of foaming | ①PLC controlling, can continuously foaming two different formulas in one time ②All inverter controlling foaming and work in phase with the production line ③Oven declining board height and width can be adjusted by control box. ④Oven side links width can be adjusted by control box |
Mixing –head motor | 37kw |
Total power | About 90kw |
Type | Use | Specification | Qty |
Big material tank | PPG | 5m³/δ5mmA3 steel plate, with temperature controlling, stirrer, filter system | 1 |
Big material tank | POP | 5m³/δ5mmA3 steel plate, with temperature controlling, stirrer, filter system | 1 |
Big material tank | CaCo3 | 5m³/δ5mmA3 steel plate, with temperature controlling, stirrer, filter system | 1 |
Big material tank | TDI | 5m³/δ5mm A3 steel plate, with temperature controlling, stirrer, filter system | 1 |
Big material tank | Flame retardant | 2m³/δ3m stainless steel, with filter system | 1 |
Big material tank | MC | 2m³/δ2mm stainless steel, with filter system | 1 |
Small material tank | Si | 180L/δ1mm stainless steel | 1 |
Small material tank | A-33 | 180L/δ1mm stainless steel, with filter system | 1 |
Small material tank | T9 | 180L/δ1mm stainless steel, with filter system | 1 |
Small material tank | H2O | 180L/δ1mm stainless steel | 1 |
Small material tank | Color | 180L/δ1mm stainless | 1 |
Small material tank | Anti-yellow | 180L/δ1mm stainless steel | 1 |
Small material tank | Black | 180L/δ1mm stainless steel | 1 |
Floor powder mixing tank | PPG, POP, Powder | 1.5m³/δ3mmA3 steel plate, with filter system | 1 |
Filter tank | POP, Powder | 1.5m³/δ4mmA3 steel plate | 1 |
FAQ:
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD40 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the testing?
A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.
Q:During the foaming if we have some problems abt the foam and the machine how can we do ?
A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.
The main part of the machine
Dongguan Zehui machinery equipment co., ltd
Dongguan Zehui machinery equipment co., ltd is professional mechanical Sponge machinery, Foam machine equipment, advanced equipment and strong technical force, brought together for many years sponge machine, foam machinery and Foam machine of valuable experience, learning from international advanced level products, integrated with industry experience, adhere to independent innovation, "exploration, innovation, durability, trustworthy, customer first "for the purpose of pursuing a" people-oriented, scientific development, the pursuit of excellence, "the core values of" innovation and strengthen the country, to a fine sincerity, harmony and win-win "spirit of enterprise. The company has always been adhering to the precise, stable and efficient mechanical design principles, honesty, responsible for business philosophy, "not the best, only better."
Our production of ZHF-2O17 Automatic sponge foam machinery, non-stop change the formula,
do not measure flow, aniseed error 0.01-0.03KG, small material
error 1-3G; the equipment to the British level rebound, slow
rebound, slow rebound shoes, electronic cotton , Bust cotton-based,
anti-yellowing degree can be achieved 3--5 class international
standards, the hardness from 20-200, plus powder 10-250%, the
lowest density 6-100, all kinds of shoes, furniture sponge; with
plant party requesting a variety of formulations, on behalf of the
training of senior foam division.
Our business philosophy is:
honesty
- honesty is the rise of enterprise road. Employee loyalty,
companies gain the trust of customers. Shoulder social
responsibilities with integrity, honesty and win-win to build a
bridge.
Customer first
- the future of enterprise customers with the customer is always
God. The client's ideas and the pursuit of reality is the greatest
satisfaction.
Transformation and innovation
- the trend of the ever-changing market, customer needs constantly
updated. Transformation and innovation to adapt to the market and
guide the market, business intelligence is the external expression.
Never-ending transformation and innovation are to promote business
vitality and the driving force.
Sophisticated management
- successful management is to operate every aspect of careful and
well-linked. Product quality is let off the production process of
every nuance. So exquisite soul quality management, quality
products is the materialization of the corporate culture.
Wholeheartedly welcome new and old customers coming negotiations,
the Department would like to be your most loyal partners, work
together for common off!
The products of our company have exported to all over the world
(including Europe, the United States, the Middle East, Southeast
Asia, Sudan, Indonesia, Vietnam, Kenya, etc.), with a large volume
of business, the company develops rapidly with a group of
outstanding service and technical personnel.
Welcome new and old customers at home and abroad come to our
company for business negotiation, Zehui is willing to become your
most faithful partner, and makes a win-win situation hand in hand!