Automatic 22KW Light Duty Cable Tray Making Machine 5 Tons Hydraulic Decoiler

Character of main structure

a) All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
b) The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and most of the connecter is screw which make the machine flexible and stronger.

c) The machine has low noise and high efficiency.
d) It is very easy to install the equipment and suitable for producing in the factory.

Technical Parameter

Adjust the height by the motors and the rails, controlled by the PLC

Raw material: Galvanized steel and black steel sheets

Suitable Plate Material: thickness:1.0-2.0mm
Working Speed: Up to10meters / min
Forming Steps: 20 stations
Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
Material of Shaft: 45# Advanced Steel (Diameter: *90mm), thermal refining
Driven system: by chain shafts diameter 100mm
Main Power with reducer: 22KW WH Chinese Famous
Cutting: Hydraulic Cutting Cr12mov
Material of Cutting Knife: Cr12Mov, Quench HRC58-62
Hydraulic Station Power: 7.5KW Wuxi Wanshen Famous Chinese Brand
The whole machine is controlled by industry computer-PLC.PLC--Panasonic, Japan
Touch Screen—Beijing Kunlun Encoder--Omron, Japan
Electric parts--Schneider

Main Machine

Technological process

Uncoil—feeding with guide——Punching ——Cutting—--Roll forming——Out table

Machine Data

5 tons hydraulic De-coiler

Drag tension brake with variable brake tension adjustment valve

Diameter: 508-610mm Hydraulic expansion.

Max Coil Width: 1250mm
Expansion: hydraulic decoiler
Capacity: 5000kg per mandrel

Leveling device

7 rolls leveling, 3 rolls up and 4 rolls down

Power: 7.5kw
Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface

Leveling Raw Material thickness:1.5-2mm
Max Leveling Raw Material width: 1000mm

Feeding device

Feeding Servo feeding motor: about 7.5KW,Yaskawa(Japanese Brand)
Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm.

The servo motor can control the speed, and can accept the input signal, and react quickly, and performance well

The touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.

Press machine

JH21series open back press with dry clutch and hydraulic overload protector
Welded body with steel plate and high intensity.

Controlled by PLC with international brand.
Main motor is made by Siemens.
Adopts combined pneumatic friction clutch and brake.
Cluster gear adopts the flooding oil lubrication.
Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.
Equipped with hydraulic overload protecting device.
JH315 adopts manual shut height adjustment, Among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-250 and above type adopts electric shut height adjustment with digital display.
JH21-180 can equip with die set height adjustment motor, the value will be displayed by digital. above type equipped with balance cylinder.
Duplex valves imported.
Electric compelling grease lubrication system.
Balancing cylinder adopts manual lubrication system.
One set of blowing device.
Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can used to work with various automatic equipments.
Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.

Cutting

The cutter blade material: Cr12mov HRC58-62 degree

Material of blade: CR12with heat treatment
Cutting after forming: Cut the sheet after roll forming to required length
Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
Length measuring: Automatic length measuring
Tolerance of length: 6m+/- 1.5mm

Out tables

1.Length: 3 meters
2.Number: 2 units

Machine Picture

Our advantage

a. Within the ONE-YEAR period, we could supply you the replacement parts free of charge for any damaged parts caused by quality problems.

b. Schneider PLC system:Ensuring high accuracy and easy to operate!Full Automatic: Just input length of the sheets and numbers of the piece you need, then the machine will start to work as your order.

c. Customers'design, color and logo are also accepted! Our specialized experts and skilled workers keep devoting their hard working to ensure the machine with high quality.
d. Our machines exported to the Southeast Asia, Middle East, Africa, North & South America more than eighty countries and regions.We have professional team, complete production system, high quality products, good service.

We will attend PERU ARCON Expo
Booth Number:E126
Time:4th-7th,July,2018
Address: Lima Jokey Plaza International Exhibition Center