
High Power Ultrasonic Milling Machine with Rotating Multi-blade Cutting Head for Higher Productivity
It mainly consists of an ultrasonic spindle system, a data acquisition system, and a coolant system. The ultrasonic spindle system comprises of an ultrasonic spindle, a power supply, and a motor speed controller.
The power supply converts 60 Hz electrical supply to high frequency (20 kHz) AC output. This is fed to the piezoelectric transducer located in the ultrasonic spindle.
The ultrasonic transducer converts electrical input into mechanical vibrations. The motor attached atop the ultrasonic spindle supplies the rotational motion of the tool and different speeds can be obtained by adjusting the motor speed controller.
Specification:
Frequency | 20 Khz |
Output Power | 1000 W |
Voltage | 220 V |
Switch | Handle or foot switch |
Power Adjusting | Step or continuous |
Working Time Control | 24 Hours |
Weignt | 30 KG ( Determined by the size of the horn ) |
Generator | Digital Generator |
Principle:
Ultrasonic machining process uses a power supply that converts conventional line voltage to 20KHz
electrical energy.
This high-frequency electrical energy is provided to a piezoelectric converter that changes high frequency electrical energy into mechanical motion.
The ultrasonic motion from the converter is amplified and transmitted to the horn and cutting tool.
This causes the horn and attached cutting tool to vibrate perpendicularly to the tool face thousands of
times per second with no side to side motion.
A recirculating pump forces E/Z Pump™ abrasive, suspended in a liquid medium, between the vibrating
tool face and the workpiece. The abrasive particles strike the workpiece at 150,000 times their own weight.
These tiny abrasive particles chip off microscopic flakes and grind a counterpart of the tool face.
The advantages of ultrasonic machining over ordinary machining:
1. Virtually any hard material can be machined
2. Little heat is produced
3. Since the motion of the tool is up-and-down vibration rather than rotation as in traditional machining, the holes cut are not limited to circular shapes but can be any shape. Custom "cookie cutter" tools can cut complicated shapes.
4. Good surface finish and higher structural integrity is obtained
Applications:
1. Applying in elaborate processing for various kinds of materials especially fragile rigid material. The milling process by using rotate milling cutter is suit for processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.
2. Application area: machining industry, machine tool equipment manufacturing
3. Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry
High Power Ultrasonic Milling Machine with Rotating Multi-blade Cutting Head for Higher Productivity
Hangzhou Altrasonic Technology Co., Ltd
Hangzhou Altrasonic Technology Co., Ltd
Located in Hangzhou, China, was found in 2010. Altrasonic has many years' experiences in the business of industrial ultrasonic components and ultrasonic devices in China. We use this experience and experise to provide only the best ultrasonic devices and components based on the competitive price.
Altrasonic equipment focused on the r&d of high power
ultrasound applications, Altrasonic has absolute leading
core technology, the most stable and mature manufacturing
technology, rich experience, can provide direct
ultrasonic application scheme demonstrate, structure design, system
configuration and related parts production.
Altrasonic equipment cooperated with the key graphene
manufacturers, applied the ultrasound equipment in
graphene preparation process of industrialization firstly, and make
the ultrasonic be a good supporting to the large-scale preparation
of the high quality and low cost graphene materials.
Our company mission:Ultrasonic Technology makes life easier.
WHY CHOOSE ALTRASONIC ?
• OVERSEA SERVICE TEAM. We now have agents in India, Austrilia, Indonesia, Singapore, Türkiye, Malaysia, Germany, and other country still being
discussing.
• Innovation. Altrasonic R&D and marketing staffs to constantly explore
new applications in the field of ultrasound, and the
importance of team spirit of cooperation.
• Half the price, double the value. Every product reach you have been test in our company three times,
and with 72 hours continous working, to confirm it is
well before you get it. Also we always learn from foreign company,
to
upgrade our products.
• Good components. Ceramic mainly imported from German, and using the superior
quality aluminum, titanium raw materials.
• Individual Customize. We can customize products according to your requirements, Also
supply OEM service.
Customize ultrasonic solution for different applications.