
Full Automatic Low Pressure Foam Machine 300kg/min , Polyurethane Foam Production Line
Description:
This machine is the automatic horizontal continuously foam making production line make the foam for mattress and sofa. This machine control by the PLC and invertor automatic with the touch screen. Can be save more than 200sets of formular inside it is easy for the user to operate the machine and we will also offer the formular and all the technology.
(1) The whole machine parts specifications:
1, Foaming controlling Platform (standard) L3m×W2.52m×H0.7m
2, Oven declining board (standard) L6.8m×W0.98m~2.3m
3, Oven side links (standard) L18m×W2.3m×H1.2m
4, Oven machine frame (standard) L18m ×W4m×H3m
5, Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6, Foam block cutter machine (standard) W2.3m×H1.30m(knife belt with cross type )
7, R.S. Pulling system one set
1, Dimension:Total length 35m×Total width 4m×Total Height 3m
2, Foaming material Group: 13 groups, man-machine interface, both
manual and computerized control.
3, Foaming width: 980mm~2350mm
4, Foaming height: Max 1300mm
5, Foaming density: 8Kg/m³~100kg/m³
6, Foaming speed: 2000r/min~7000r/min
7, Max total output:300kg/min
8, Material spraying way:
① The way of down sprayer head (upper, down, front, back can be
adjusted)
② The way of trough overflow pipe.
9, Controlling way of foaming:
①PLC controlling, can continuously foaming two different formulas
in one time
②All inverter controlling foaming and work in phase with the
production line
③Oven declining board height and width can be adjusted by control
box.
④Oven side links width can be adjusted by control box.
10, Mixing –head motor: 37kw
11, Total power: About 90kw
(2)Transducer Types
Model | Power/kw | Use | Qty | Brand |
G120 | 37 | Mixing head | 1 | Siemens |
G120 | 7.5 | POP, CaCo3 | 2 | Siemens |
G120 | 5.5 | PPG, | 1 | Siemens |
G120 | 4 | TDI, Flame retardant | 2 | Siemens |
G120 | 2.2 | MC, color | 2 | Siemens |
G120 | 1.5 | Water, Ann, Si, Tin, Color Anti-yellow etc | 7 | Siemens |
G120 | 0.75 | Spray head | 1 | Siemens |
VFD-B | 5.5/3.7/1.5 | Oven inner conveyer line,side conveyer line, cutting machine | 3 | Delta |
Machine Main Specifications:
Oven Length | 18m | Inner Conveyer length | 18m |
Foaming Height | 1.0-1.25m | Side Borar Adjustable Width | 0.98-2.3m |
Foaming Width | 1.0-2.25m | Conveyer Belt Speed | 0-8m/min |
Foaming Density | 8-100kg/m3 | Fall Plate | Six section adjustable |
Total Power | 130KW | Total output | 100-300kg/min |
Motor | Dongguan/Siemens | Pump | U.S. Viking /Japan Shimadzu/China Shanghai |
Terms of Payment: 30% advance payment by T/T upon signing the contract
70% covered by T/T before delivery or sight confirmed L/C.
Installation and Start-up: 2 technicians will be assigned to coordinate installation,commissioning and
training, cost for flight and suitable accommodation plus USD50/day will be charged additionally.
Warranty: 12 months limited warranty. Starting from date of delivery excluding wear parts.
Shipping cost for parts to be replaced during warranty period have to be borne by the customer.
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD50 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the testing?
A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.
Dongguan Zehui machinery equipment co., ltd
Dongguan Zehui machinery equipment co., ltd is professional mechanical Sponge machinery, Foam machine equipment, advanced equipment and strong technical force, brought together for many years sponge machine, foam machinery and Foam machine of valuable experience, learning from international advanced level products, integrated with industry experience, adhere to independent innovation, "exploration, innovation, durability, trustworthy, customer first "for the purpose of pursuing a" people-oriented, scientific development, the pursuit of excellence, "the core values of" innovation and strengthen the country, to a fine sincerity, harmony and win-win "spirit of enterprise. The company has always been adhering to the precise, stable and efficient mechanical design principles, honesty, responsible for business philosophy, "not the best, only better."
Our production of ZHF-2O17 Automatic sponge foam machinery, non-stop change the formula,
do not measure flow, aniseed error 0.01-0.03KG, small material
error 1-3G; the equipment to the British level rebound, slow
rebound, slow rebound shoes, electronic cotton , Bust cotton-based,
anti-yellowing degree can be achieved 3--5 class international
standards, the hardness from 20-200, plus powder 10-250%, the
lowest density 6-100, all kinds of shoes, furniture sponge; with
plant party requesting a variety of formulations, on behalf of the
training of senior foam division.
Our business philosophy is:
honesty
- honesty is the rise of enterprise road. Employee loyalty,
companies gain the trust of customers. Shoulder social
responsibilities with integrity, honesty and win-win to build a
bridge.
Customer first
- the future of enterprise customers with the customer is always
God. The client's ideas and the pursuit of reality is the greatest
satisfaction.
Transformation and innovation
- the trend of the ever-changing market, customer needs constantly
updated. Transformation and innovation to adapt to the market and
guide the market, business intelligence is the external expression.
Never-ending transformation and innovation are to promote business
vitality and the driving force.
Sophisticated management
- successful management is to operate every aspect of careful and
well-linked. Product quality is let off the production process of
every nuance. So exquisite soul quality management, quality
products is the materialization of the corporate culture.
Wholeheartedly welcome new and old customers coming negotiations,
the Department would like to be your most loyal partners, work
together for common off!
The products of our company have exported to all over the world
(including Europe, the United States, the Middle East, Southeast
Asia, Sudan, Indonesia, Vietnam, Kenya, etc.), with a large volume
of business, the company develops rapidly with a group of
outstanding service and technical personnel.
Welcome new and old customers at home and abroad come to our
company for business negotiation, Zehui is willing to become your
most faithful partner, and makes a win-win situation hand in hand!