35Khz Ultrasonic Plastic Extrusion Welding Gun / Ultrasonic Spot Welding Machine Customized

35Khz Ultrasonic Plastic Extrusion Welding Gun Customized Design ​

Definition of ultrasonic auto plastic welding:

Ultrasonic welding is a high-tech technology of sintered plastic products. The use of this technology can replace past production of flux, adhesives, buckles or other mechanical fixation, thereby improving the production efficiency and reduce costs. These welders combine technical sophistication with ease of use. They can be easily integrated in your production facilities. The principle of ultrasonic welding is through the ultrasonic generator to convert high-frequency electrical energy into higher frequency mechanical movement, then mechanical movement through a set of amplitude can be changed to the transmission device to the welding head. The welding head transmits the received vibration energy to the joint portion of the workpiece to be welded, in which the vibration energy is converted into heat energy by friction and the plastic is melted. Ultrasonic not only can be used to weld hard thermoplastics, but also can process fabrics and films. ALTRASONIC will find the best solution for your thermoplastic welding needs.

Specifications:

Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.

Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.

Advantages and Disadvantages of Ultrasonic in Auto Industry.

Advantages:

1. application in riveting, forming and welding

2. light weight, easy to take, easy to operate (handheld)

3. Equipped with welding timer

4. Easty to set time welding

5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)

6. FET power output

7. Automatic resonance

8. Maintain the amplitude function automatically

9. Starting: achieving maximum power with 105msec

Acffacting Factors in Thermoplastic Welding:

Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.

Condition of Ultrasonic Welding:

With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.Pa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.

The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).

Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.

Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.

Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.

Portable Ultrasonic Plastic Spot welding gun principle:

When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.

Applications In Automobile:

Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.

Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.

Components and Types of Horn:

Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

There are three common horn material:

Titanium

high price, excellent performance good toughness and low loss, difficult to be processed;

Its amplitude can reach to 60mm.

Aluminum

low price, fast loss, easy to be processed;

Its highest amplitude less than 300mm.

Steel

too hard to be made as horn;

its highest amplitude less than 25mm;

It is suitable for cutting but the blowpipe need to be added in for its cooling.

Workshop:

Hangzhou Altrasonic Technology Co., Ltd

Located in Hangzhou, China, was found in 2010. Altrasonic has many years' experiences in the business of industrial ultrasonic components and ultrasonic devices in China. We use this experience and experise to provide only the best ultrasonic devices and components based on the competitive price.

Altrasonic equipment focused on the r&d of high power ultrasound applications, Altrasonic has absolute leading 
core technology, the most stable and mature manufacturing technology, rich experience, can provide direct 
ultrasonic application scheme demonstrate, structure design, system configuration and related parts production.

Altrasonic equipment cooperated with the key graphene manufacturers, applied the ultrasound equipment in 
graphene preparation process of industrialization firstly, and make the ultrasonic be a good supporting to the large-scale preparation of the high quality and low cost graphene materials. 

Our company mission:Ultrasonic Technology makes life easier.

WHY CHOOSE ALTRASONIC ?

• OVERSEA SERVICE TEAM. We now have agents in India, Austrilia, Indonesia, Singapore, Türkiye, Malaysia,  Germany, and other country still being discussing.

• Innovation. Altrasonic R&D and marketing staffs to constantly explore new applications in the field of ultrasound,  and the importance of team spirit of cooperation.

• Half the price, double the value. Every product reach you have been test in our company three times, and with  72 hours continous working, to confirm it is well before you get it. Also we always learn from foreign company, to 
 upgrade our products.

• Good components. Ceramic mainly imported from German, and using the superior quality aluminum, titanium raw materials.

• Individual Customize. We can customize products according to your requirements, Also supply OEM service. 

 Customize ultrasonic solution for different applications.