
Powder Coating Line
Automatic Painting And Spraying Line For Steel Construction Parts
1. Production procedure
Loading the work-piece → Automatic spraying & washing
pretreatment → Drying oven → Feed work-piece to spray booth → Feed
work-piece to curing oven → Exit the oven and let it cool naturally
→ Remove the work-piece
1 | Main equipment dimension | mm | (L*M*T)4200X1850X2600 |
2 | Weight | kg | 6000 |
3 | Power supply | 380V 50HZ 75KVA | |
4 | Steel wire diameter | mm | 1.8-2.8 |
5 | 3D plate defect welding rate | c/o | <=1%(for single swface 30 panel) <=3%(EPS <=80mm) <=3%(for both surface of the 3D plate and the thickness of EPS <=80mm) <=5%(EPS <=100mm) <=5%(for both surface of the 3D plate and the thickness of EPS <=100mm) |
6 | GL plate diagonal error | mm | <=5 |
7 | Production efficiency | s/step or m2/h | 0.5s/step or 78m2/h 4.5s/step 48m2/h |
8 | Stand of forming machine | stands | 19 |
9 | Size of material | mm | (600~1000)×(0.4~0.8)×L |
10 | Material | EPS,PU,Mineral Wool | |
11 | Suitable Material | Colored galvanized steel board | |
12 | Controlling system | PLC |
1 The equipment is used for welding 3D structural mesh plate by the
slanting stell wires when the upper mesh plate and lower mesh plate
and in-between panel of EPS is passed through the equiment.The
equiment is also used for welding single surface stell wire mesh
plate for external wall heat preservation.
2 Adopt wholly pneumatic operation mode with stable operation,good
reliability and long equiment lifetime.
3 Adopt integrated pneumatic wire-clamping device for finishing the
forward procedure.
4 Adopt the integrated self-adaptation wire-welding device for
finishing the welding procedure.
5 Provice the self-checking function and the failure automatic
alarm function with easy poreation adn easy maintenance.
6 Adopt PLC adn touch screen control,and can automatically finish
to straighten,weld and cut the stell wire.
7 Can produce two kinds of panels with either dense or sparse
insertion.
2. Powder coating plant components list
● Spraying & washing pretreatment
● Drying oven
● Powder spray booth
● Mono-cyclone recovery system
● Filters recycle system
● Powder curing oven
● Curing oven heating system
● Powder feed centre: 2 sets
● Manual spray gun with controller
● Automatic spray guns with controller
● Reciprocators (3.0m travel)
● Suspension type conveyor line with drive
● Electronic control system: 1 set
Friendship Machinery Co., Ltd
Friendship Machinery is a world leader in automatic welding machine for steel fabrication field and industrial pipeline construction projects, providing an extensive range of equipment for a variety of project applications.
Year after year, automatic welding systems from Friendship Machinery are designed, tested, used, and continuously upgraded in every type of environment. Our customers enjoy industry-leading repair rates that are constantly improving: from less than 5% in 2001 to less than 2% in 2012.
The performance record of our specially designed and manufactured automatic welding machine is the backbone of Friendship Machinery's reputation. The proven ability of every set machine is why customers have returned to us repeatedly for new applications, designs and machinery as their products change and expand. We are proud of that fact.
Our main products: H&I beam welding line, T beam welding line, box column beam line, CNC multi-head plate cutting line, beam assembly machine, straightening equipment, steel pipe welding line, shot blasting machine, CNC flame/plasma cutting equipment, welding assisting machinery incl. Welding manipulator, welding positioner, turning roll (welding rotator), Membrane wall panel production line, which are widely used in many industries like aerospace, petrochemical, metallurgy, shipbuilding, chemical equipment, boiler pressure vessels, steel structure construction, etc.
Since 1990s, the market for steel structure building industry boomed. With fast development, very short period for construction and beautiful external appearance, as well reasonable price was occupied in the market of building industry. We invest more on developing roll forming machine such as Metal roof &wall panels machines, C&Z purlin machines drywall Stud-track forming machines , Metal decks machines , No- girder and Column curves forming machines, Guard rails forming machines , Downspout pipes forming machines and so on.
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