Automatic Coil Winding Machine For AC Motor Induction Motor

Automatic Coil Winding Machine for AC Motor Induction Motor

This machine mainly used for the 2 poles stator’s winding. One stator will be winded in each cycle, greatly improving production efficiency, automatic loading and removing mould, to reduce artificial labor intensity. Winding process can realize tapping(5 times), clamping functions, the stroke and pivot angle of fly fork lever stroke can be adjusted within a certain range according to need. Total aluminum alloy(anodic oxidation treatment) frame with imported acrylic protection. Electric is mainly controlled by PLC, displayer, and frequency converter. Safe and reliable setting, display.

Machine main function and characteristic

The electric motor coil winding machine is a double-station automatic vertical winding machine, The turntable is two stations structure. It adopts servo system to rotate and index transfer form.

Able to exactly wind coils onto the forklike flywheel and easily transfer the coil to coil inserter, with high efficiency and great inserting winding effect.

Each coil winding machine has one set winding tooling and three vertical winding forms.

The whole set of tooling can be changed, and it takes about 15min.

Main spindle is controlled by servo motor. The coil turn number accuracy is ±1 turn.

PLC can set turn number, winding speed, tooling sunk height, tooling sunk speed and winding direction.

X and Y spindle of wire hooker and wire cutter adopts servo system. It can adjust the length of bridge wire and lead wire.

Tooling sunk adopts servo system. The max segment number of tooling sunk is 6.

Allow two wires winding simultaneously.

And it is endowed with the display function of dynamic turns, actual turns, set turns, failure causes and position self-check.

Free of enamel damage and wire snap. Once the copper wire is run out, machine will automatically stop.

The automatic coil winding Machine has no distinct vibration and noise.

(1) Main Technical Data

(2) Application

This machine is suitable for 2 poles, 4 poles and 6poles coils winding.

(3) Machine main function and characteristic

Winding tooling: each machine has one set winding tooling and three vertical winding forms.
The whole set of tooling can be changed, and it takes about 15min.
The turntable is two stations structure. It adopts servo system to rotate and index transfer form.
Allow three wires winding simultaneously.
Main spindle is controlled by servo motor. The coil turn number accuracy is ±1 turn.
The working rotation speed can be set . Machine has no distinct vibration and noise.
Free of enamel damage and wire snap. Once the copper wire is run out, machine will automatically stop.
PLC can set turn number, winding speed, tooling sunk height, tooling sunk speed and winding direction.
X andY spindle of wire hooker and wire cutter adopts servo system. It can adjust the length of bridge wire and lead wire.
Tooling sunk adopts servo system. The max segment number of tooling sunk is 6.

(4) OEM/ODM Profile

Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, Brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

(5) Production Line Profile

With good service, professional team and reliable quality, SMT provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.

SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd. is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers. We,Suzhou Smart Motor Equipment Manufacturing Co., Ltd. has two main business divisions. The first division is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature ,stator production, and the motor assembly line, The second division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

Located in Suzhou, a beautiful city of industry, commerce heart in Yangtze River Delta, Smart is specialized in the R&D, manufacturing and sales of induction motor machinery. Our machines produced in Suzhou factory are mainly applied to induction motors such as washing machine motor, air conditioner motor, pump motor, coil motor, three-phase motor, fan motor and compressor motor, etc.

Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

Our Machine Production Process,Our motor stator production line is widely used in the manufacturing of many kinds of motor stators. This stator production line includes several machines, such as paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, and forming machine. Each machine in this stator production line is stand-alone, meanwhile, it can also be connected with conveyor.