
Horizontal Continous Polyurethane Memory foam Pillow making machine Big Capacity
Product Description
Foam Sponge Making Machine Line is the automatic horizontal continously foaming machine that make the furniture foam like sofa and mattress. The standard machine was together with 13 kinds of raw material.
For the process of foaming:
Loading all the raw materials inside the material tank with the loading system--control the temperature of the raw material inside the tank with the chiller--check the flow of all the raw materials before foaming--make some small sample test before foaming (make sure the flow and everthing is correct)--Put the karft paper and the plastic film-- foaming process
Main technique parameters and equipments
(1) The whole machine parts specifications:
1, Foaming controlling Platform (standard) L3m×W2.52m×H0.7m
2, Oven declining board (standard) L6.8m×W0.98m~2.3m
3, Oven side links (standard) L18m×W2.3m×H1.2m
4, Oven machine frame (standard) L18m ×W4m×H3m
5, Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6, Foam block cutter machine (standard) W2.3m×H1.30m(knife belt
with cross type )
7, Side film lift system one set
Main technique specification:
Max.Output Capacity | 200~350kg/min(Continuous Type) |
Mixer Total Power | 37kw |
Max.Mixing Speed | 2500~6000r/min |
Foaming Type | Trough & Sprayer |
Standard Material Q.T.Y. | 13 Groups. |
Foaming Size | W2300mm*H1300mm(Width Adjustable) |
Control System | PLC Digital Touch Screen |
PPG Tank | 5Ton*1Set. |
POP Tank | 5Ton*1Set. |
TDI Tank | 5Ton*1Set. |
MC Tank | 2Ton*1Set. |
Caco3 Tanks | 5Ton*1Set |
T-9/Amine/Color 1ABCD/ Silicone /Water Tanks | 180L*8Sets |
Side Wall Size | L16m*H1200mm |
Fall plate | L8.5m*W0.98~2.4m(Adjustable) |
Foaming Platform | L2000mm*W3000mm*H700mm |
Conveyor Line | L16.9m |
Side/Bottom Paper Feed & Rewind System | 2Sets. |
Walkway | W500mm*L15m |
Air Valves | U.S. Standard |
Chiller(Both Cooling & Heating System) | 1Set*1.5HP |
R.S.Pulling System | 1Set. |
Foaming Density Range | 8~150kg/Cubicmeter. |
Match With Block Cutter | 1Set. |
Total Motor Power | Approx 125kw. |
Machine N.W. | Approx 30 Ton |
Floor Space Required | L45m*W5m*H4.5m |
Our Services
We will help to design the layout of the machine that put in your
factory.
We will send 2-4 experience engineers to install and testing the
machines.
We will teach your engineer how to operate the machine and how to
maintain the machines.
We will give you the machine operation manual and the best
formulation for target products that you are going to make.
We will help to buy the best raw material for making the foam if
you needed.
FAQ:
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer
help to install the machine you must send someone to help about 30
days installation will finished. After that one electrician and one
foaming engineer will come to connecting the cable and run the
machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD40 one day for one engineer and also need to
pay for the visa fee turn-round ticket fee and food hotel.
Q:During the foaming if we have some problems abt the foam and the
machine how can we do ?
A: You can just call our after sale manager explain for the
situation or send some picture we will help to handle within
24hours.
The main part of the machine
Dongguan Zehui machinery equipment co., ltd
Dongguan Zehui machinery equipment co., ltd is professional mechanical Sponge machinery, Foam machine equipment, advanced equipment and strong technical force, brought together for many years sponge machine, foam machinery and Foam machine of valuable experience, learning from international advanced level products, integrated with industry experience, adhere to independent innovation, "exploration, innovation, durability, trustworthy, customer first "for the purpose of pursuing a" people-oriented, scientific development, the pursuit of excellence, "the core values of" innovation and strengthen the country, to a fine sincerity, harmony and win-win "spirit of enterprise. The company has always been adhering to the precise, stable and efficient mechanical design principles, honesty, responsible for business philosophy, "not the best, only better."
Our production of ZHF-2O17 Automatic sponge foam machinery, non-stop change the formula,
do not measure flow, aniseed error 0.01-0.03KG, small material
error 1-3G; the equipment to the British level rebound, slow
rebound, slow rebound shoes, electronic cotton , Bust cotton-based,
anti-yellowing degree can be achieved 3--5 class international
standards, the hardness from 20-200, plus powder 10-250%, the
lowest density 6-100, all kinds of shoes, furniture sponge; with
plant party requesting a variety of formulations, on behalf of the
training of senior foam division.
Our business philosophy is:
honesty
- honesty is the rise of enterprise road. Employee loyalty,
companies gain the trust of customers. Shoulder social
responsibilities with integrity, honesty and win-win to build a
bridge.
Customer first
- the future of enterprise customers with the customer is always
God. The client's ideas and the pursuit of reality is the greatest
satisfaction.
Transformation and innovation
- the trend of the ever-changing market, customer needs constantly
updated. Transformation and innovation to adapt to the market and
guide the market, business intelligence is the external expression.
Never-ending transformation and innovation are to promote business
vitality and the driving force.
Sophisticated management
- successful management is to operate every aspect of careful and
well-linked. Product quality is let off the production process of
every nuance. So exquisite soul quality management, quality
products is the materialization of the corporate culture.
Wholeheartedly welcome new and old customers coming negotiations,
the Department would like to be your most loyal partners, work
together for common off!
The products of our company have exported to all over the world
(including Europe, the United States, the Middle East, Southeast
Asia, Sudan, Indonesia, Vietnam, Kenya, etc.), with a large volume
of business, the company develops rapidly with a group of
outstanding service and technical personnel.
Welcome new and old customers at home and abroad come to our
company for business negotiation, Zehui is willing to become your
most faithful partner, and makes a win-win situation hand in hand!