
Horizontal Continuous Spong Foam Production Line For Furniture / Pillow
ZHMACH Horizontal Continuously foam machine is the horizontal continous foaming machine line that can make the foam for mattress and sofa and flexible foam in low pressure. We use the siemens invertor/motor and U.S. viking pump and some good spare parts that good for make the flexible foam. The density we can make is from D8-D100 and we can add abt 50% of the lime powder during density above D23.
Main technique parameters and equipments
(1)The whole machine parts specifications:
1, Foaming controlling Platform (standard) L3m×W2.52m×H0.7m
2, Oven declining board (standard) L6.8m×W0.98m~2.3m
3, Oven side links (standard) L18m×W2.3m×H1.2m
4, Oven machine frame (standard) L18m ×W4m×H3m
5, Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6, Foam block cutter machine (standard) W2.3m×H1.30m(knife belt
with cross type )
7, Side film lift system one set
Main technique specification:
Oven Length | 18m | Inner Conveyer length | 18m |
Foaming Height | 1.0-1.25m | Side Borar Adjustable Width | 0.98-2.3m |
Foaming Width | 1.0-2.25m | Conveyer Belt Speed | 0-8m/min |
Foaming Density | 8-100kg/m3 | Fall Plate | Six section adjustable |
Total Power | 130KW | Total output | 100-300kg/min |
Dimension | Total length 35m×Total width 4m×Total Height 3m |
Foaming material Group | 13 groups, man-machine interface, both manual and automatically computer control |
Foaming width | 980mm~2250mm |
Foaming height | Max 1200mm |
Foaming density | 8Kg/m³~100kg/m³ |
Foaming speed | 2000r/min~7000r/min |
Max total output | 300kg/min |
Material spraying way | ① The way of down sprayer head (upper, down, front, back can be adjusted) ② the way of trough overflow pipe. |
Controlling way of foaming | ①PLC controlling, can continuously foaming two different formulas
in one time |
Mixing –head motor | 37kw |
Total power | About 90kw |
Model | Pass Caliber | Use | Qty | Brand |
K-301L/75DA cross valve | G2″ | POP, PPG,CaCO3,Foam | 3 | Korea |
K-301L/63DA p cross valve | G1″ | TDI foam | 1 | Korea |
K-301L/32DA cross valve | G½″ | Other small material, Flame retardant, Anti-yellow | 9 | Korea |
DK800 glass flow meter | 20-200 L/h | AIR | 1 | China |
FA10-15 glass flow meter | 40~400L/H | H2O | 1 |
|
FA10-25F glass flow meter | 150~1500L/H | MC | 1 |
|
FA10-25F glass flow meter | 600~6000L/H | TDI | 1 | |
Transducer speed adjusted head | Φ25*2000mm | foam | 1 | Qianghui |
How is the packing of the machine?
The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be simple pack with paper or foam sheet with plastic film.
How many container will be needed for the whole set of machine?
For the standard YAFA-Automatic continous foam machine Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.
We will try the best way to pack all the machine well and also save the freight cost.
FAQ:
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer
help to install the machine you must send someone to help about 30
days installation will finished. After that one electrician and one
foaming engineer will come to connecting the cable and run the
machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD40 one day for one engineer and also need to
pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the
testing?
A: We will send you a list for the tools that you need to prepare
for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in
our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your
factory but you need to discuss the salary and all details with
him.
Q:During the foaming if we have some problems abt the foam and the
machine how can we do ?
A: You can just call our after sale manager explain for the
situation or send some picture we will help to handle within
24hours.
The main part of the machine
Dongguan Zehui machinery equipment co., ltd
Dongguan Zehui machinery equipment co., ltd is professional mechanical Sponge machinery, Foam machine equipment, advanced equipment and strong technical force, brought together for many years sponge machine, foam machinery and Foam machine of valuable experience, learning from international advanced level products, integrated with industry experience, adhere to independent innovation, "exploration, innovation, durability, trustworthy, customer first "for the purpose of pursuing a" people-oriented, scientific development, the pursuit of excellence, "the core values of" innovation and strengthen the country, to a fine sincerity, harmony and win-win "spirit of enterprise. The company has always been adhering to the precise, stable and efficient mechanical design principles, honesty, responsible for business philosophy, "not the best, only better."
Our production of ZHF-2O17 Automatic sponge foam machinery, non-stop change the formula,
do not measure flow, aniseed error 0.01-0.03KG, small material
error 1-3G; the equipment to the British level rebound, slow
rebound, slow rebound shoes, electronic cotton , Bust cotton-based,
anti-yellowing degree can be achieved 3--5 class international
standards, the hardness from 20-200, plus powder 10-250%, the
lowest density 6-100, all kinds of shoes, furniture sponge; with
plant party requesting a variety of formulations, on behalf of the
training of senior foam division.
Our business philosophy is:
honesty
- honesty is the rise of enterprise road. Employee loyalty,
companies gain the trust of customers. Shoulder social
responsibilities with integrity, honesty and win-win to build a
bridge.
Customer first
- the future of enterprise customers with the customer is always
God. The client's ideas and the pursuit of reality is the greatest
satisfaction.
Transformation and innovation
- the trend of the ever-changing market, customer needs constantly
updated. Transformation and innovation to adapt to the market and
guide the market, business intelligence is the external expression.
Never-ending transformation and innovation are to promote business
vitality and the driving force.
Sophisticated management
- successful management is to operate every aspect of careful and
well-linked. Product quality is let off the production process of
every nuance. So exquisite soul quality management, quality
products is the materialization of the corporate culture.
Wholeheartedly welcome new and old customers coming negotiations,
the Department would like to be your most loyal partners, work
together for common off!
The products of our company have exported to all over the world
(including Europe, the United States, the Middle East, Southeast
Asia, Sudan, Indonesia, Vietnam, Kenya, etc.), with a large volume
of business, the company develops rapidly with a group of
outstanding service and technical personnel.
Welcome new and old customers at home and abroad come to our
company for business negotiation, Zehui is willing to become your
most faithful partner, and makes a win-win situation hand in hand!